SMART-FILLER powerful features
Filling & Capping Automatic Machines with Labelling and Testing options.
The Smart-Filler delivers exceptional filling efficiency and precision, achieving speeds of up to 2,000 syringes or vials per hour, even with liquids of varying viscosities. Designed for industrial applications, it seamlessly combines accuracy and productivity within a compact footprint.
Modular Design for Business Growth: start with a basic configuration and scale up as your production needs grow. The Smart-Filler is built to be fully customizable, allowing additional modules to enhance speed, functionality, and flexibility.
It accommodates both Luer Lock and Luer Slip Syringes, as well as various formats of Plastic Containers, providing a tailored filling solution that evolves with your business. EC Certified and Completely Designed and Manufactured at Engmotion d.o.o., in Slovenia.
Modular Design for Business Growth: start with a basic configuration and scale up as your production needs grow. The Smart-Filler is built to be fully customizable, allowing additional modules to enhance speed, functionality, and flexibility.
It accommodates both Luer Lock and Luer Slip Syringes, as well as various formats of Plastic Containers, providing a tailored filling solution that evolves with your business. EC Certified and Completely Designed and Manufactured at Engmotion d.o.o., in Slovenia.
Advanced Compatibility and Industry 4.0 Integration
Advanced Compatibility and Industry 4.0 Integration
Prepared for future expansions, the Smart-Filler integrates seamlessly with AI-driven upgrades and Industry 4.0 systems. Its intuitive HMI enables remote monitoring and real-time performance tracking, ensuring that your production line remains efficient and ready for future advancements.
Versatile for Diverse Containers
From luer lock syringes to other plastic containers, the Smart-Filler can be configured to handle a range of container types and shapes. Its adaptability extends across formats, making it ideal for any production setup in the biomedical field.
Compliance and Quality Assurance
Each Smart-Filler unit is equipped with high-quality components to ensure reliable, low-maintenance operation. With options for ISO 5 laminar flow, UVC disinfection, and on request compliance with 21 CFR Part 11, it meets the stringent standards required for biomedical production.
Prepared for future expansions, the Smart-Filler integrates seamlessly with AI-driven upgrades and Industry 4.0 systems. Its intuitive HMI enables remote monitoring and real-time performance tracking, ensuring that your production line remains efficient and ready for future advancements.
Versatile for Diverse Containers
From luer lock syringes to other plastic containers, the Smart-Filler can be configured to handle a range of container types and shapes. Its adaptability extends across formats, making it ideal for any production setup in the biomedical field.
Compliance and Quality Assurance
Each Smart-Filler unit is equipped with high-quality components to ensure reliable, low-maintenance operation. With options for ISO 5 laminar flow, UVC disinfection, and on request compliance with 21 CFR Part 11, it meets the stringent standards required for biomedical production.
A real compact configuration
The central body of the machine, which can be indipendent, has a footprint of only 1250X1380 mm
Our compact solution includes:
Our compact solution includes:
- Filling: Utilizing peristaltic or volumetric pumps, with optional precision levels.
- Detection Systems: Bottle presence, cap presence, and liquid presence recognition.
- Capping: Available with torque control as an optional feature.
- Intuitive Controls: User-friendly touch interface.
Smart-Filler technical characteristics included in basic version
Just like other models, Smart-Filleri includes high quality features
Containers range
The machine is customized to fit your standard dimensions. Compatibility with syringes, vials, or various types of medical plastic tubes is available as an optional feature.
Container, cap and in cuircuit Liquid Detection
Container, cap, and in-circuit liquid detection are standard features.
Automatic Capping
Automatic capping device to speed up operations
Torque-Controlled Capping
Torque-Controlled Capping to Ensure precise and consistent capping with adjustable torque settings.
Medical/Pharma materials used
Designed with AISI 304/316 stainless steel, PEEK, and other specialized materials tailored for the medical industry, the machine ensures durability, hygiene, and easier validation across any process.
Simplified management of configuration changes.
The machine is equipped with servo motor systems with encoders, allowing for easy management and modifications, including remote service.
Advanced Beckhoff PLC control system
The machine management system is based on Beckhoff EtherCAT technology, ensuring compatibility with all the most advanced communication systems available.
Peristaltic or Volumetric Pump
The system is offered with a standard configuration of peristaltic or volumetric pumps for non-corrosive liquids. For liquids with corrosive potential, custom solutions are available.
Smart-Filler Available Optionals
Smart-Filler offers to its customer amazing optionals to operate more and more automatically
Versatile for Diverse Containers
The multi-format option can be customized to meet the customer's requirements
Automatic Step Feeder and Feeder Line
Complete automatic Feeder System for one type of Tubes/Syringes and caps
Vision Driven Feeding System
Automatic selection and feeding of containers using vision-guided robots, ensuring complete autonomy and format changes without the need for setup.
Leak Testing Station
Leak Testing Station for syringe use available only
Automated dispenser
Specific Automated Dispenser for surfactant liquids
Max Speed
Speed can be improved with additional filling channels
Remote Machine Control via Tablet
Tablet and APP with remote control of the machine
Labelling/Printing Station FullyAutomatic
Fully Automatic Printing and Labeling Station
Internal Cameras
Internal Cameras for continuous workflow control
Connection to Central Control System
Connection to Central Control System. To be defined according customer accuracy requirements
ISO 5 Hood System
ISO 5 Hood System covering dispensing Area
ISO 5 Liquid Tank Chamber
ISO 5 Liquid Tank Chamber with Level Control for sterile bags
Custom Software
Engmotion Custom Software: Featuring lot and batch control, access management, and hierarchical control for streamlined and secure operations.
Special circuit for corrosive liquids
Special Ceramic pumps and circuit to avoid corrosion with acid or corrosive liquids
High Precision Peristaltic pumps
Pharma grade, high precision peristaltic pump system
Images credits: wikimedia commons | wikimedia
All text, photo, and video materials belong to their owners and are for demonstration purposes only. Please do not use them in commercial projects.
All text, photo, and video materials belong to their owners and are for demonstration purposes only. Please do not use them in commercial projects.