Automated UV-C Sterilizers
MADE IN SLOVENIA
ENGINEERED by a SLOVENIAN - SWISS and ITALIAN Partnership

STERILISATION Machine Line Dedicated to COVID-19
Engmotion Steril-ONE line incorporates a series of devices dedicated to sterilizing sensitive sites through Ultra-Violet Germicidal Irradiation (UVGI) technology of short-wave UV-C ultraviolet radiation.
The International Ultraviolet Association (IUVA) believes that UV disinfection technologies can play a role in a multiple barrier approach to reducing the transmission of the virus causing COVID-19, SARS-CoV-2, based on current disinfection data and empirical evidence - see new dedicated webpage: http://www.iuva.org/COVID-19.
The same evaluation comes from The American Society of Heating, Refrigerating and Air-Conditioning Engineers (ASHRAE), that recommends ultraviolet germicidal irradiation as a strategy for dealing with the transmission of COVID-19 disease (ASHRAE 2020).
SANITIZATION TARGETS

Sanitization environments: hospitals, big environments, structured companies
Sanitization environments: small or medium-sized companies, offices, restaurants with few architectural barriers.
Sanitization environments: Specifically designed for helicopter cabins. Optional use: Ambulances,
Sanitization environments: Family houses, apartments
Sanitization environments: - Emergency rooms, hospitals, medical clinics, operating rooms, residences for the elderly, NEW TECHNOLOGY
Sanitization environments: -Trains, Metro's coaches
UVC Technical Data, Literature and Great Competitors!
UVC Technical Data, Additional Info and related specifications
UVC Relevant Literature References for Robotics applications
Competitors brief review
UVC FAR Technical Data
Steril-ONE A-Robot

Sanitization environments: hospitals, big environments, structured companies, without too many architectural barriers.

Need: minimal human intervention, maximum sanitization control, high speed sanitization.

Steril-ONE A-Robot is the most complete, stand-alone and powerful device in the Steril-ONE line proposed by Engmotion. This is a product designed and integrated thanks to the partnership with the swiss AGV robots company Bluebotics.
BlueBotics proposes ANT® – Autonomous Navigation Technology – a state-of-the-art and industry-proven product line, which simplifies and shortens the installation of your AGVs and mobile robots.

Efficiency of a MOBILE UVC SOLUTION - SEE VIDEO
Steril-One A-Robot is a fully stand-alone machine with a sanitization system consisting of 8 UVC germicide lamps, at 254 nm. The lamps do not emit ozone.

The lamps have a sterilization efficiency of 99.9% and more. The sanitization time varies according the totale surface of the room. This robotic solution has no limits. It can operate in a Hospital as well as in a big airport. The sanitizing strategy is set when the robot is installed.

The system is equipped with an autonomous mobile robot base (AMR) designed to optimize productivity in logistics and production operations. The AMR unit works safely with people and avoids static and dynamic obstacles. In addition, it is able to choose the most efficient route and, if necessary, automatically calculate alternative routes, compared to the work path you set.

The machine is equipped with a human presence recognition system and an acoustic warning for the decontamination cycle start. It can also identify closed containment doors, if the security management system allows.

Included WiFi IoT, allows remote control and monitoring of the device, as well as for remote programming of routes and activation times.

SAFETY FEATURES

- Adjustable sterilization start delay
- 2X Emergency stop button
- Lamp activation key
- LEDs indicating device status
- 2x safety laser scanners
- 360° Panasonic human detector with automatic stop
- Navigation Autonomous Navigation Technology (ANT®) by BlueBotics (configured via supplied ANT® lab software)
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Item Code: STRL1-AT01-20-01
Dimensions: 1600mm X 600mm X 450mm
Weight: 180 Kg
UVC Lamp lifespan: 9.000 h
Total Power:UVC Radiation power UVC 17,5 W/lamp (Total 140 W UVC) and electric power/lamp 55 W (Total 400 W)
Lamps number: 8
Cycle Time and Safe Delay time set by Wifi and APP
Integration in local Wifi, IP TCP protocols available. Industry 4.0 ready.
Two levels of automatic reports available. Export option available
Navigation Autonomous Navigation Technology (ANT®) by BlueBotics (configured via supplied ANT® lab software)
Connectivity Integrate seamlessly with site management software and interface with equipment (automatic doors, elevators, etc.)
Fleet operation Connect multiple robots via ANT® server software (incl. other ANT® driven vehicles)
100 Ah Battery (about 4 hours of battery life)

GO TO THE Steril-ONE A - English Depliant

GO TO THE Steril-ONE Device REQUEST FORM
Steril-ONE S-Robot

Sanitization environments: hospital rooms, nursing homes, dental offices, companies without too many architectural barriers.

LINK TO STERIL ONE S TESTING VIDEO

Need: rapid execution of sanitization.

Steril-ONE S-Robot is a hand-held device with a high sanitizing power

The Steril-one S-Robot is portable manually with a sanitizing system consisting of 8 UVC germicidal lamps, at 254 nm. The lamps do not emit ozone, thus not requiring a subsequent aeration of the room.

The lamps have a sterilization efficiency of 99.9%. The sanitization time varies between 4 and 20 minutes depending on the room to be sanitized, the space volume is automatically calculated by the intelligent system on board of the machine.

The device is operated by a smart tablet PC, managed by an operator.

The machine is equipped with a human presence recognition system and an acoustic warning for the decontamination cycle start. It can also identify closed containment doors, if the security management system allows.

Included WiFi IoT, allows remote control and monitoring of the device, as well as for remote programming of routes and activation times.

This device has an implemented case study for Dental Clinics thanks to the cooperation with Dr. Thomas Fischer. Thanks to this partnership, the Steril One S (and the S mini as well) has been improved with all the requirements for this application. Follow the link to know our Lead User in dental and orthodontic cathegory: www.dr-fischer.it

SAFETY FEATURES

- 360 °motion detectors. In case of motion detection during the disinfection cycle, the UVC lamps are switched off immediately.

- Adjustable sterilization start delay

- Emergency stop button

- LEDs indicating device status
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Item Code: STRL1-ST02-20-01
Dimensions: 1480 mm H X 540 mm X 540 mm
Weight: 40 Kg
UVC Lamp lifespan: 9.000 h
Total Power:UVC Radiation power UVC 17,5 W/lamp (Total 140 W UVC) and electric power/lamp 55 W (Total 400 W)
Lamps number: 8
Cycle Time and Safe Delay time set by Wifi and APP
Integration in local Wifi, IP TCP protocols available. Industry 4.0 ready.
Two levels of automatic reports available. Export option available
Mean time to Sanitize a 25 square meters room is about 10 minutes
Control WIFI/APP
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The Steril-ONE S-Robot device can have the following configurations:

- Battery-less version to be directly connected to the mains line

- 30 Ah Battery (about 1.5 hours of battery life with 8 lamps configuration)

Sanitization environments: hospital rooms, nursing homes, companies without too many architectural barriers.

Need: rapid execution of sanitization.
Steril-ONE S-Robot is a hand-held device with a high sanitizing power
EN Brochure - IT Brochure - Slo Brochure
GO TO THE Steril-ONE Device REQUEST FORM

What we provide to our customer to test the efficiency of our Steril-ONE S UVC system and to give confidence of pathogen neutralization to their customers?

- UVC Dosimeters by Intellego Technologies, that are able
help you visibly demonstrate the success of your UV-C disinfection systems. #SeeYourSuccess

Intellego Technologies' UVC Dosimeters give you a fast, easy and effective way to validate that surfaces have been properly been disinfected. The indicator shows the amount of UVC radiation exposure in a specific spot, through a color change which occurs at a precise energy level. The color change from yellow to orange to pink can be correlated to a log reduction of microbiology samples e.g. MRSA and C.diff.

Facts about UVC Dosimeters
  • Patented photochromatic ink changes color to indicate the level of UVC irradiation on surfaces
  • Able to measure specific wavelengths of UVC radiation
  • Can be correlated with a log reduction of microbiology samples e.g. MRSA and C.diff.
  • Proven functionality through hospital testing
  • Can be customized to change color at specific energy levels
  • Developed, tested, approved and manufactured in Sweden
  • Tested for functionality at Swedish Technical Research Institute (RISE)
  • Recommended for use every time a UVC disinfection cycle is run
  • With regular use, UVC Dosimeters can help hospital facilities recognize when it's time to replace UV-C bulbs.
Intellego's UVC dosimeter
In Practice, Engmotion Sanification Systems advice the use of Intellego's UVC Dosimeter.
Intellego's UVC Dosimeter is the #1 colorimetric indicator in world. Trusted and utilized by leading UVC manufacturers and healthcare facilities around the globe, the UVC Dosimeters are an integral component of effective UVC disinfection and contribute to healthier, safer environments for patients and staff.

Leading researchers, epidemiologists and infection prevention groups support the use of colorimetric UVC dosimeters to ensure surfaces are receiving an effective dose germicidal ultraviolet irradiation. Intellego Technologies is a recipient of the C. Diff Foundation's 2020 "Making a Difference" award for Innovations in Infection Prevention.
For more informations see Intellego Website
Information for using UVC Intellego Cards: Intellego Instructions
Steril-ONE MULTI S-Robot
Multi-S Model: Disinfectors shall include WiFi for combo-working. Strategy to speed up the process
Steril-ONE Amini-Robot

Not Availaible for the market yet - first quarter 2021
Sanitization environments: small or medium-sized companies, offices, restaurants with few architectural barriers.
Need: minimum human intervention, maximum control of sanitization.

Steril-ONE Amini-Robot is an advanced device, which can cover the needs of many structures and work semi autonomously

Steril-one Amini-Robot is an semi autonomous machine with on board a sanitizing system composed of 4 germicidal lamps UVC, 254 nm. The lamps do not emit ozone, thus not requiring a subsequent aeration of the room.

The lamps have a sterilization efficiency of 99.9%. The sanitization time varies between 15 and 30 minutes depending on the room to be sanitized.

The device is operated by a smart tablet PC, managed by an operator.

The system is equipped with an autonomous robot mobile base designed to follow preset routes.

The mobile unit avoids static and dynamic obstacles.

The machine is equipped with a human presence recognition system and an acoustic warning for the decontamination cycle start.

Included WiFi IoT, allows remote control and monitoring of the device, as well as for remote programming of routes and activation times.

SAFETY FEATURES

- 360 °motion detectors. In case of motion detection during the disinfection cycle, the UVC lamps are switched off immediately.

- Adjustable sterilization start delay

- Emergency stop button

- LEDs indicating device status
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The Steril-ONE Amini-Robot device can have the following configurations:

- 40 Ah battery

GO TO THE Steril-ONE Device REQUEST FORM
Steril-ONE Smini-Robot

Sanitization environments: offices or spaces of small or medium size with few architectural barriers.
Need: sanitization control.

Steril-ONE Smini-Robot is an advanced device, which can satisfy the needs of many facilities with needing offices or medium-sized spaces sanitization.

The Steril-one S-Robot is portable manually with a sanitizing system consisting of 2 UVC germicidal lamps, at 254 nm. The lamps do not emit ozone, thus not requiring a subsequent aeration of the room.

The lamps have a sterilization efficiency of 99.9%. The sanitization time varies between 15 and 30 minutes depending on the room to be sanitized.

The device is operated by a smart tablet PC, managed by an operator.

The machine is equipped with a human presence recognition system and an acoustic warning for the decontamination cycle start.
Included WiFi IoT, allows remote control and monitoring of the device, as well as for remote programming of activation times.

SAFETY FEATURES
- 360 °motion detectors. In case of motion detection during the disinfection cycle, the UVC lamps are switched off immediately.
- Adjustable sterilization start delay
- Emergency stop button
- LEDs indicating device status
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The device Steril-ONE Smini- can have the following configurations:

Code - Part Number: STRL1-SM03-20-01
Dimensions: 1000 mm H X400 mm X 250 mm
Weight: 12 Kg
LiFePo4 Battery 10 Ah: (1,5 h continuous working)
UVC Lamp lifespan: 15000 h
Total Power: UVC 64 W (Electrical Power160 W)
Lamps number: 2
Cycle Time and Safe Delay time set by Wifi and APP
Integration in local Wifi, IP TCP protocols available. Industry 4.0 ready.
Two levels of automatic reports available. Export option available
Mean time to Sanitize a 15 square meters room is about 10 minutes
Control WIFI/APP


GO TO THE Steril-ONE Device REQUEST FORM
Steril-ONE HELI-Robot

Product not available yet.

Sanitization environments: Specifically designed for helicopter cabins. Optional use: Ambulances,
Need: sanitization control, portability, high resistance, compactness

Steril-ONE Heli-Robot is an advanced device, which is specifically design for use in helicopter's cabins. It is ease to move, very simple to use, it has a special resistant structure and it is compact.

The Steril-one Heli-Robot is portable manually with a sanitizing system consisting of 2 special and compact UVC germicidal lamps, at 254 nm. The lamps do not emit ozone, thus not requiring a subsequent aeration of the room.

The lamps have a sterilization efficiency of 99.9%. The sanitization time varies between 5 and 15 minutes depending on the cabin to be sanitized.

The device is operated by a smart tablet PC, managed by an operator or directly on board.

The machine is equipped with a human presence recognition system and an acoustic warning for the decontamination cycle start.
Included WiFi IoT, allows remote control and monitoring of the device, as well as for remote programming of activation times.

SAFETY FEATURES
- 360 °motion detectors. In case of motion detection during the disinfection cycle, the UVC lamps are switched off immediately.
- Adjustable sterilization start delay
- Emergency stop button
- LEDs indicating device status

GO TO THE Steril-ONE Device REQUEST FORM
Steril-ONE HOME-Robot

Product not available yet.

Sanitization environments: Family houses, apartments - home user.
Need: sanitization control, portability, compactness, design

Steril-ONE Pers-Robot is an advanced device, which is specifically design for everyday use in every family environment. It is ease to move, very simple to use, very compact.

The Steril-one Pers-Robot is portable manually with a sanitizing system consisting of 2 special and compact UVC germicidal lamps, at 254 nm. The lamps do not emit ozone, thus not requiring a subsequent aeration of the room.

The lamps have a sterilization efficiency of 99.9%. The sanitization time varies between 10 and 30 minutes depending on the room to be sanitized.

The device is operated by a smart tablet PC, managed by an operator or directly on board.

The machine is equipped with a human presence recognition system and an acoustic warning for the decontamination cycle start.
Included WiFi IoT, allows remote control and monitoring of the device, as well as for remote programming of activation times.

SAFETY FEATURES
- 360 °motion detectors. In case of motion detection during the disinfection cycle, the UVC lamps are switched off immediately.
- Adjustable sterilization start delay
- Emergency stop button
- LEDs indicating device status

GO TO THE Steril-ONE Device REQUEST FORM
Steril-ONE ALWAYS-Robot

Product under R&D development not available yet.

Sanitization environments: - Emergency rooms, hospitals, clinics and medical clinics, operating rooms, ambulances, protected residences for the elderly, multi-functional residences, RSA, dormitories

Need: 24 h sanitization control, portability, autonomy

Steril-ONE Always-Robot is the utmost advanced device for autonomous sanitization.
It uses latest technologies, currently under testing. UVC Far 222nm Technology
It will available not before late 2020.

Stay tuned. Engmotion is working for the most sensitive targets to be sanitized.

GO TO THE Steril-ONE Device REQUEST FORM
Steril-ONE A-METRO-Robot

Only for custom projects

Sanitization environments: - Train's and Metro's coaches

Need: semi-autonomous, efficient, quick

Steril-ONE A-Metro-Robot is a flexible device, very efficient for a complete sanification of train's and metro's coaches.
It uses UVC sanification process as well as VHP. The project is under progress on OEM customer request.

Stay tuned. Engmotion is working for the most sensitive targets to be sanitized.

GO TO THE Steril-ONE Device REQUEST FORM
UVC - TECNICAL DATA
UV-C - TECNICAL DATA (1)

For many years, ultraviolet (UV) germicidal lamps have been used for disinfection of air and surfaces within hospitals, care homes, laboratories and many other organisations where hygiene and cleanliness are of utmost importance. UV lamps are a proven technology when it comes to reducing bacteria, viruses and other harmful microorganisms that pose a risk to human health.

In light of the current Coronavirus outbreak, UV is one of the many technologies available and being utilised to help reduce and control the spread and it has been valued as a performing one

see International UltraViolet Association (IUVA) article and UV air and surface treatment recommendation from The American Society of Heating, Refrigerating and Air-Conditioning Engineers (ASHRAE)

What is UV?

Ultraviolet (UV) light is part of the electromagnetic spectrum. UV is further divided into three wavelength ranges:

UV-A (near UV) - from 315 nm to 400 nm

UV-B (middle UV) - from 280 nm to 315 nm

UV-C (far UV) - from 180 nm to 280 nm

VUV (vacuum UV) – from 10 to 180 nm

UV-A radiations are easily transmitted through air and glass; they penetrate through the epidermis and the anterior ocular media. (NEHC 1992; Int. UV. Association FAQs)

UV-B and UV-C are transmitted through air and quartz, but absorbed by ordinary glass. These wavelengths are also absorbed by the ozone layer of the upper atmosphere and generally do not reach the earth's surface. UV radiation below 315 nm is primarily absorbed by the cornea or by the top epithelial skin layer. (NEHC 1992; Int. UV. Association FAQs)

Radiations with wavelengths from 10 nm to 180 nm are sometimes referred to as "vacuum" or "extreme" UV. These wavelengths are not transmitted through air; thus, biological studies on this UV range are of little concern. (NEHC 1992; Int. UV. Association FAQs)

Among UV wavelength ranges, UV-C has the best potential ability to inactivate microorganisms because the wavelength 250-270 nm is strongly and mainly absorbed by the nucleic acids. (Yin 2013)

UV-C lights germicidal function is largely due to the result of thymine dimers formation, which inactivate the microorganism's DNA or RNA, leaving them unable to perform vital cellular functions. (Chanprakon 2019; Spencer 2017; Gostine 2016; Ultraviolet germicidal irradiation handbook 2010; Cutler 2011; CIE 2003).

Most commercial UV-C lamps are low-pressure mercury lamps that emit UV energy at 253.7 nm, very close to the optimal wavelength.

What are the beneficial uses of germicidal UV?

UV germicidal technology is a non-chemical approach to disinfection. In this method, no chemical agent is added to the space/room to be disinfected, which makes this process safe, simple, and inexpensive; moreover, it requires very low maintenance. UV sanitizers utilize germicidal lamps that are designed to give a certain dosage of UV radiation. The germicidal exposure dose is a function of the UV irradiance multiplied by the exposure time; you must have a certain amount of both for a successful design.

Here are just a few of the applications…

  • Drinking Water

  • Airstream disinfection

  • Food Processing

  • Medical (see Engmotion's application in automation for syringe filling machines or citostatics and antibiotics preparation machines)

  • Industries

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Warnings in case of UVC light high exposure

UV-C radiation is a low-penetrating form of UV as compared to UV-A or UV-B radiation. Measurements on human tissue show that the amount of UV-C transmitted through the epidermis is minimal (Diffey 1983; Bruls 1984]

Nonetheless, UV-C radiation is invisible to humans and exposure to U-VC radiation may have an effect on health, in particular on eye and skin (International Organization for Standardization 2016).

Currently available data do not allow to assess quantitative the risk of cancer associate to UV-C lamps exposure. The attenuation provided by the stratum corneum and epithelial tissues of the skin greatly should reduce carcinogenic risk; however, UV-C can be capable of inducing skin cancer in humans (SCHEER 2017)

Precautions are recommended when using UV-C light devices. Warning signs should be placed in certain locations to protect personnel or passersby from UV hazards. Appropriate locations include access doors, air-handling unit outside walls, equipment room doors, etc.

The EU health agency's safety guidelines on the use of UVC- sources can be found here.

Eye damage can result in photokeratitis and photokeratoconjunctivitis. Symptoms can include an abrupt sensation comparable to sand in eyes , tearing, and eye pain. Such symptoms may appear within 1-12 h after exposure and resolve fully within 24-48 h. Acute overexposure to UV-C radiation may cause incapacity due to eye discomfort, but this generally regresses after several days, leaving no permanent damage. Cutaneous damage consists of erythema, a reddening of the skin similar to sunburn. The maximum effect of erythema occurs at a wavelength of 297 nm (therefore, in the UV-B band). UV-C radiation at a wavelength of 254 nm is less effective in causing erythema (CIE 2010, International Organization for Standardization 2016)

So are UVC devices safe?

Like any disinfection system, UV-C devices must be used in a proper way. Some devices also produce ozone as part of their cycle, others produce light and heat like an arc welder, others move during their cycles. Hence, general machine-human safety needs to be considered with all disinfection devices, and these considerations should be addressed in the operating manual, in the user training, and appropriate safety compliance.

The International Commission on Illumination (CIE) completed a review of UV-C photocarcinogenesis risks from germicidal lamps. They concluded that overexposure to UV-C radiation include transient corneal and conjunctival irritation and skin irritation (erythema), disappearing within 24–48 hours. UV-C radiation is not currently known to produce lasting biological damage. The attenuation provided by the stratum corneum and epithelial tissues of the skin greatly should reduce carcinogenic risk; however, according to European Commission Scientific Committee on Health, Environmental and Emerging Risks, UV-C are capable of inducing skin cancer in humans. Currently available data do not allow to assess quantitative the risk of cancer associate to UV-C lamps exposure. Ozone may also be produced from UV-C lamps emitting wavelengths shorter than 240 nm. Exposure to ozone, above threshold levels, presents a risk of a variety of symptoms and diseases associated with the respiratory tract, particularly in sensitive individuals
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UV-C Photodegradation of Materials

The UV-C energy used in HVAC applications can be detrimental to organic materials. If the UV is not applied properly and vulnerable materials are not shielded or substituted, substantial degradation can occur, resulting in decreased filtration efficiency, defective seals, and damaged system components, causing a possible loss in system performance and/or potential safety concerns (2016 ASHRAE Handbook; Kauffman 2010; NEHC 1992)

The extent of material degradation caused by UV-C energy varies greatly with the material, UV intensity, length of exposure and design of the component. The effects of UV on materials are dose-dependent, as they are for microorganisms (Kowalski 2009).

Short-term UVC exposures (1000–11000 μW/cm2 irradiance level range) were performed by Kauffman (Kauffman 2010). Based on the relative degradation of the tested samples, the materials were ranked in four categories with respect to the UV-C resistance as follows:

(A) No effect (inorganic materials only; all organic materials exhibit some degradation)

(B) Minor effect (mainly cosmetic changes, not likely to affect materials ability to perform its duty)

(C) Moderate effect (some cracking/pitting suggesting protection/shielding should be considered)

(D) Severe effect (structural damage, not recommended)

Nevertheless, these damages were observed only after days or weeks of exposure at irradiances > 1000 μW/cm2. For a lower irradiance range (50–1000 μW/cm2) very long exposure time (months) are required to substantially damage materials (Wolf 2017)

Some common polymers such as PE show signs of degradation at UV doses (10-100 J/cm2) that are several hundred or even thousand time higher than that required to inactivate microorganisms (Kaczmarek 2006)

With limited time applications such as the case of UV-C sanitizer robots, the material photodegradation is not that critical. It can effect only very thin materials.

Germicidal lamps and ozone

Ozone (O3) is a gas molecule that contains three oxygen atoms. Ozone is present in low concentrations throughout the earth's atmosphere. The ozone layer protects the Earth's stratosphere from the Sun's ultraviolet radiation, which could hinder the life on Earth. At sea level, however, a high concentration of ozone can be toxic to plants and animals. In humans ozone can induce adverse health effects in the respiratory tract (nose, throat and airways), in the lungs, and at higher concentrations, in the eyes.

UV light can react with oxygen and/or ozone molecules, depending on its wavelength:

  • UV wavelengths < 240 nm generate ozone via photolysis of the oxygen molecule

  • UV wavelengths between 240-315 nm destroy ozone via photolysis of the ozone molecule

A UV lamp emitting at 185 nm can generate ozone by splitting the oxygen (O2) molecule into two oxygen atoms. These oxygen atoms can join other oxygen molecules, creating ozone. UV light in the 240-315 nm wavelength range will break this ozone molecule and convert it back to oxygen. Therefore, a UV-C lamp emitting at 253.7 nm wavelength can actually destroy ozone.

The tubes of most germicidal lamps are made of doped quartz glass, which blocks the transmission of the 185 nm line (ozone-producing wavelength) and allows the 253.7 nm radiation to pass through. Therefore, germicidal lamps with doped quartz tube cannot produce ozone. On the other hand, a pure quartz tube is transparent to all UV wavelengths and permits the radiation of the two UV-C peaks (254 nm and 185 nm) to be emitted. It is therefore possible to categories germicidal lamps into:

  • ozone-free lamps, emitting at 254 nm only

  • ozone-generating lamps, emitting at 254 nm and 185 nm

References:

NASA Ozone Facts

UV-Resource: Why UV-C Cannot Produce Ozone

Scientific Committee on Health, Environmental and Emerging Risks of European Commission

Oxidation Technologies LCC - Ozone production from UV



What if a germicidal lamp breaks?

Low pressure mercury vapor lamps, often called "germicidal lamps", are a highly efficient electric discharge lamps in which UV light is emitted (predominantly at wavelengths of 253.7 and 185 nm ) by excited atoms of vaporized mercury (Scientific American, Working Knowledge: Compact Fluorescent Lightbulbs; Lamptech, the Mercury Vapor Lamp; Edison Tech Center, Mercury Vapor Lamps); EnergyStar.gov, Learn about compact fluorescence bulbs).

Mercury is a toxic heavy metal that can harm biological organisms if released. When a mercury-containing lamp (such as a germicidal lamp) breaks or explodes, mercury contamination can occur. Possible mercury contaminations have to be properly handled.

Mercury may have toxic effects on the nervous, digestive and immune systems, and on lungs, kidneys, skin and eyes. Mild, subclinical signs of central nervous system toxicity can be seen in workers exposed to an elemental mercury level in the air of 20 μg/m3 or more for several years (World Health Organization, Mercury and health)

Germicidal lamps contain an average of 7.6 mg of mercury per lamp, with a high of 70 mg and a low of 5.5 mg (IMERC Fact Sheet - Mercury Use in Lighting). According to another source, germicidal lamps contain between 10 and 50 mg of mercury per lamp.

According to Environmental Defense Fund (see "Mercury Risk in CFLs: The Facts"), the amount of mercury in a compact fluorescent light bulb (which use a technology very similar to that of germicidal lamps) is very small, almost one thousand times less than the amount of mercury found in old thermometers. Even if a bulb breaks, less than one milligram of mercury might become airborne in the room during the first eight hours, and only a fraction of that would be breathed in. Briefly, the exposure from breaking a mercury-containing bulb is in the same range as that deriving from eating a can of tuna fish. According to another study ("Release of Mercury From Broken Fluorescent Bulbs"), between 17% and 40% of the mercury in broken fluorescent bulbs can be released to in a two-week period. In this case, 2-20 mg of mercury could be released from a broken germicidal lamp.

According to an E.U. Scientific Committee on Health and Environmental Risks opinion, when a light bulb breaks, the amount of mercury vapor in an average room could briefly exceed the safety levels. However, these levels take into account adults who are regularly exposed to such quantities for 40-year work life, so they are not applicable to very short-term exposure. Most of the released vapor turns back to liquid form very quickly shortly after the breakage, therefore the level of mercury vapor becomes too low to cause any harm. According to an article published in Environmental Health Perspectives, only a tiny fraction of the mercury is actually released when the bulb breaks. A study in the Journal of Environmental Engineering Science reports that even if left unattended for 24 hours, a broken bulb will release from 0.04 to 0.7 milligrams of mercury. The researchers found that it would take weeks for the amount of mercury vapor in the room to reach hazardous levels. This can be avoided by quickly following a safe cleanup procedure.

For example, U.S. Environmental Protection Agency recommendation for cleaning up:

  • Leave the room; air out the room for 5-10 minutes by opening a window or door to the outdoor environment; shut off the central forced air heating/air-conditioning system; collect materials needed to clean up broken bulb.

  • Do not use a vacuum cleaner: vacuuming is not recommended, since it could spread mercury-containing powder or mercury vapor. Collect carefully broken glass and visible powder. Scoop up glass fragments and powder using stiff paper or cardboard. Use sticky tape to pick up any remaining small glass fragments and powder. Place cleanup materials in a sealable container.

A similar procedure is described in the "Cleaning Up a Broken Lamp" section of the "Safety Tips for Using Germicidal Lamps" document (2017) from Lawrence Berkeley National Laboratory.

Other similar cleaning procedure: OSRAM –handling broken lamps

Other references:

North Carolina Public Health Service document concerning mercury-containing lamp bulbs

Lighting Europe 2020 - Frequently Asked Questions on mercury related regulations for light sources

National Geographic – Myths and Facts on fluorescent light bulbs

Scientific American - Are Compact Fluorescent Lightbulbs Dangerous?

Lamprecycle.org – Broken Bulbs

Lamprecycle.org – Dangerous mercury in compact fluorescent lights?

E.U. Scientific Committee on Health, Environm. and Emerging Risks - Opinion on mercury inside light bulbs
UVC - LITERATURE
UV-C light has been used extensively for more than 40 years in disinfecting drinking water, waste water, air, pharmaceutical products, and surfaces against a whole suite of human pathogens (see Fluence UV Dose Required review from IUVA).

Health care-associated infections (HAIs) represent a common complication for hospitalized patients with significant implications on the health system quality. Contaminated surfaces in health care facilities are an insidious mode of secondary transmission of common pathogens

UV light for decontamination of such surfaces can be an effective way to reduce transmission of infectious pathogens. UV-C light inactivates the microorganism's DNA or RNA (through the formation of thymine dimers), leaving them unable to perform vital cellular functions. (Chanprakon 2019; Spencer 2017; Gostine 2016; Ultraviolet germicidal irradiation handbook 2010; Cutler 2011; CIE 2003).

UV-C germicidal devices have been shown to reduce pathogens on surfaces by log reduction factors between 1 and 5, depending on device, time and type of microorganism. Some organisms are more susceptible to UV-C disinfection than others, but all bacteria and viruses tested to date can be killed or inactivated by the appropriate dose. In a sterilization context, the log reduction (sometimes R, reduction factor, or D, decimal reduction) is defined as the dose required to achieve a certain reduction (inactivation or kill) of relevant microorganisms. For example, R = 1 (D90) means kill or inactivation of 90% of pathogens; R = 2 reduction of 99%, R = 3 reduction of 99.9% and so on. The reduction factor is proportional to UV-C dose, which is the result of the product between UV intensity and exposure time.

A clinical study, conducted on 36.000 patient-days, concluded that UV-C disinfection can reduce HAIs of about 35 %.; another work pointed out a reduction of 30-70% in Clostridium difficile (C. diff.), methicillin-resistant Staphylococcus aureus (MRSA) and others pathogens after use of UV-C sanitizers. An article in Infection Control and Hospital Epidemiology demonstrated the effectiveness of UV-C radiation in reducing more than 99.9% of bacteria on surfaces within 15 minutes, and eliminating the 99.9% of bacteria spores within 50 minutes.

Data from different studies show that an average UV-C dose of 80-100 mJ/cm2 is able to kill or inactivate the most common pathogens (with R = 3)

(References: Yin et al., "Light based anti-infectives: ultraviolet C irradiation,photodynamic therapy, blue light, and beyond", Current Opinion in Pharmacology 2013; Coohill et al., "Overview of the Inactivation by 254 nm Ultraviolet Radiation of Bacteria with Particular Relevance to Biodefense" Photochemistry and Photobiology 2008; Conner-Kerr et al., "The effects of ultraviolet radiation on antibiotic-resistant bacteria in vitro", Ostomy Wound Manage 1998; Sullivan et al., "A comparative study of the effects of UVC irradiation on select procaryotic and eucaryotic wound pathogens", Ostomy Wound Manage 2000)

UV-C light is capable to inactivate at least two coronaviruses (SARS-CoV-1 and MERS-CoV) that are near-relatives of the COVID-19 virus (Tsunetsugu-Yokota 2008; Bedell et al. 2016)

The International Ultraviolet Association (IUVA), taking into account current disinfection data and empirical evidence, believes that UV disinfection technologies can be used effectively to reduce the transmission of the virus causing COVID-19 (IUVA Fact Sheet on UV Disinfection for COVID-19). The average UV dose for R=1 inactivation of the virus causing COVID-19 has been estimated in 6.7 mJ/cm2. (2020 COVID-19 Ultraviolet Susceptibility - Technical Report). Although there are no specific data available for COVID-19, the value for R=3 inactivation dose for a wide range of tested virus lies between 20 and 150 mJ/cm2.

Further readings:

Lindblad et al., "Ultraviolet-C decontamination of a hospital room: Amount of UV light needed", Burns (2019);

Yin et al., "Light based anti-infectives: ultraviolet C irradiation, photodynamic therapy, blue light, and beyond", Current Opinion in Pharmacology (2013);

Gostine et al., "Evaluating the effectiveness of ultraviolet-C lamps for reducing keyboard contamination in the intensive care unit: A longitudinal analysis", American Journal of Infection Control (2013)

Boyce et al., "Impact of Room Location on UV-C Irradiance and UV-C Dosage and Antimicrobial Effect Delivered by a Mobile UV-C Light Device" - Infection Control and Hospital Epidemiology (2016);

Simmons et al., "Role of Ultraviolet Disinfection in the Prevention of Surgical Site Infections", Ultraviolet Light in Human Health, Diseases and Environment (2017).

"Ultraviolet C irradiation: an alternative antimicrobial approach to localized infections?", Dai et al. 2012, Expert Review of Anti-infective Therapy 10:185-195; doi: 10.1586/eri.11.166

ISO 15714:2019 Method of evaluating the UV dose to airborne microorganisms transiting in-duct ultraviolet germicidal irradiation devices (International Organization for Standardization 2019)

W. Kowalski, Ultraviolet Germicidal Irradiation Handbook, C Springer-Verlag Berlin Heidelberg 2009.

For purifiers and UV-C machine design: 2016 ASHRAE Handbook—HVAC Systems and Equipment – Chapter 17: Ultraviolet Lamp Systems

FDA guidelines for Sterilizers during Covid-19 Pandemia

Specific literature for best evaluation in choosing a UV-C Robot machine:

Spencer et al., "A model for choosing an automated ultraviolet-C disinfection system and building a case for the C-suite: Two case reports" American Journal of Infection Control (2016)

Nerandzic et al., "Evaluation of an automated ultraviolet radiation device for decontamination of Clostridium difficile and other healthcare-associated pathogens in hospital rooms" BMC Infectious Diseases (2010)

Additional reference on UV-C safety:

ISO 15858:2016 UV-C Devices — Safety information — Permissible human exposure (International Organization for Standardization, 2016)

Artificial Optical Radiation Directive 2006/25/EC of the European Parliament and of the Council (2006).

Guidelines on limits of exposure to ultraviolet radiation of wavelengths between 180 nm and 400 nm (incoherent optical radiation), The International Commission on Non-Ionizing Radiation Protection, Health Physics, August 2004, Volume 87, Number 2.

ICNIRP Statement – Protection of Workers against Ultraviolet Radiation – Health Physics, July 2010, Volume 99, Number 1.

Opinion on Biological effects of UV-C radiation relevant to health with particular reference to UV-C lamps of European Commission Scientific Committee on Health, Environmental and Emerging Risks

'Safety First with UV Light' – Risk Management in the Workplace – Paul Jackson.

Great Competitors!
There is an important number of UVC machines/robots for AIR and SURFACE sanification purposes.

UVC Robots moving autonomously on AMR devices are the following (similar to Steril-One A and A-mini by Engmotion):- One of the most known and increasing in importance in the actual pandemic situation of Covid-19, is the UVD Robot:
http://www.uvd-robots.com/
https://www.bbc.com/news/business-51914722
- A solution from Taiwan: Solomon disinfection robot https://www.digitimes.com/news/a20200312PD211.html
- Wellwit Robotics is going to implement UVC Robotic Solutions: https://www.wellwit.com.cn/tcn/?gclid=EAIaIQobChMI...
- A last minute new entry Irish solution: https://www.goodnewsnetwork.org/hospital-robot-use...
- A solution from an italian partner still in R&D progress: https://www.phs-uv.com/

UVC stable Robots solutions (similar to Steril-One S and S-mini by Engmotion)::- The Skytron UVC Robots, that can grant a long expertise and experimental trail: https://www.skytron.com/
- The UltraViolet Sanidyne line: https://www.buyultraviolet.com/ultraviolet-air-roo...
- The IPT's NextGenUV™: https://www.prnewswire.com/news-releases/ipts-next...
- A standard commercial solution from UV light technology https://www.uv-light.co.uk/uv-decontamination-trol...
- A solution still in progress by an Italian Partner: https://www.phs-uv.com/
UVC Far 222nm Informations and updates
Far UV-C

Even if their transmission through the outer tissues is minimal compared to that of UV-A and UV-B, it is known that conventional UV-C light sources (254 nm) can cause skin erythema, photokeratitis, photokeratoconjunctivitis and are capable of inducing skin cancer in humans (Diffey 1983; Bruls 1984; International Organization for Standardization 2016; SCHEER 2017)

Far UV-C light (207–222 nm) is a UV range that could be effectively used to inactivates microorganisms without harming human skin or eyes. UV-C light, due to its strong absorbance in biological materials, is not able to penetrate the outer (non-living) tissue layers. However, because bacteria and viruses are in the micrometer or smaller size range, far UV-C can effectively penetrate and inactivate them. In other words, 207-222 nm wavelengths are able to traverse (and damage) microbes than are smaller in size (< 1 µm) than the typical mammalian cell (10-25 µm ).

Buonanno et co-workers show in two different articles (PLos One 2016; Radiat Res. 2017) that 207 nm UV-light (generated by a filtered Kr-Br* excilamp) and 222 nm UV-light (filtered Kr-Cl* excilamp) have similar antimicrobial properties as the typical germicidal UV light (254 nm – low pressure mercury lamp), but without inducing skin or eye damage in mammals (refs: Buonanno 2017, Kaidzu 2019). Another similar work on Scientific Reports: Welch 2018.

Studies cited above show also that far UV-C light efficiently inactivates airborne aerosolized viruses, A very low dose of 2 mJ/cm2 successfully inactivated >95% of aerosolized H1N1 influenza virus. Continuous, very low dose-rate far UV-C light, could be envisioned as promising, safe and inexpensive tool to reduce the spread of airborne-mediated microbial diseases in indoor public environments.

Far UV-C sources

Excimer lamps (or excilamps) are quasi-monochromatic UV source, emitting light thanks to the decay of an excited dimer (excimer) molecule. Excited dimers occur when high-energy orbital atoms are formed in excited molecular pairs.

The term "excimer" refers to dimeric bonds between molecules of the same species (i.e. Xe2 or Ar2). Excited complexes formed by two different chemical species (such as ArCl* or KrBr*), the official term for the resulting molecule is "exciplex", however the term "excimer" is generally used to describe these bonds too.

Excimers (and exciplex) are generated through the external application of high-energy electrons into a sealed glass chamber (plasma discharge); these molecules can exist in this excited state for a limited time, typically in the order of nanoseconds. The excimer transits then to the ground state, emitting an UV photon with a wavelength typical of the molecule involved (i.e.: ArF* 193 nm; KrBr* 207 nm; KrCl* 222 nm)

These lamps possess several advantages respect to low-pressure mercury lamps, for instance:

  • no toxic mercury vapor is used

  • quasi monochromatic emission (single wavelength) with high output

  • instant start: they typically start in less than 1 millisecond

  • minimum damage to human skin or eyes: far UV-C is absorbed in < 1 µm layer

Further readings on excimer lamps:

Resonance LTD Optical Solutions – What is an excimer lamp?

Institute of High Current Electronics – UV and VUV excilamps

Radium.de - XERADEX® - excimer lamps made by Radium

Ushio Europe – Excimer: the technology explained

CONTACT FORM Steril-ONE UVC devices
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